shop
shop
Laxmi Asu Making Machine for Pochampally Sarees
C Mallesham
Nalgonda, Andhra Pradesh

5th National Grassroots Innovation - 2009

Manufacturing Pochampalli silk saree requires a hand winding process of yarn (locally termed as Asu) before weaving various patterns on the loom in the traditional '’tie & Dye” process. This is a very tedious and cumbersome process involving about 9000 to and fro movements of hands for each saree, it takes 1-1.5 day in doing this for a saree. Only women folk are doing this task since decades.

The Lakshmi Asu machine is a unique innovation, which is specifically targeted to alleviate the difficulties of the weaving women from the manual Asu making process. By mechanizing the laborious process, Mr. Mallesham has relieved hundreds of women from the drudgery of manual Asu making process.

Indian Patent Applied For (1522/CHE/2009)

The automatic machine consists of a micro controller, motor, power transmission system and arrangement for switching over the yarn from one spoke to another. Machine is Automatic having micro controller. In that user needs to place bundle of yarn on the specified place, put the thread from the primary spoke to secondary spokes (other side) manually and the machine is switched on, the machine follows the sequence and completes the task automatically without human intervention.
while the automatic machine takes 1.5 hours for a saree

  • Electricity consumption per hour - 1 unit
  • No. of manpower needed for operating the machine - 1 person
  • 4 Limit Switches are used for the machine, which has to be replaced after 6 months
  • Women would suffer no more from Back pains, loss of eye sight due to the manual Asu making process
  • Increased number of sarees can be produced by sharing of work between men and women. From about 6-8 sarees/month, now they can produce about 10-11 sarees
  • Increased productivity leads to increased income levels and better livelihood